Why Platex®India for CIP System?? ​

• PLATEX® has designed Trolley based mobile cleaning equipment and customized to sizes from 100 to 1000LTR.
• PLATEX® CIP system is automated in a way where in built-in hater, pressure transmitters, Flow meter, Temperature sensors which makes sure 100% cleaning & efficient working.
• PLATEX® CIP units can be used for many process equipment like Heat Exchangers, Vessels, Reactors etc. The time-taking work of opening heat exchangers can be avoided.
• Benefit to industries are cleaning is faster, less labor-intensive and more repeatable also less chemical exposure risk.
• Platex® supplies a wide range of cleaning agents suitable for removing most of these troublesome deposits and restoring performance to optimal levels.

Types of CIP Systems & Models

• Manual
• Semi-Automatic
• Automatic

• PLATENANO : 100LTR
• PLATEMICRO : 200LTR
• PLATEMINI : 400LTR
• PLATENORM : 600LTR
• PLATELARG : 800LTR

Design Principle of CIP

• Deliver highly turbulent, high flow-rate solution to effect good cleaning (applies to pipe circuits and filled equipment).
• Deliver solution as a low-energy spray to fully wet the surface (applies to lightly soiled vessels where a static spray ball may be used).
• Deliver a high energy impinging spray (applies to highly soiled or large diameter vessels where a dynamic spray device may be used).
• Elevated temperature and chemical detergents are often employed to enhance cleaning effectiveness.

Principle of operation

Principle of operation of Clean in Place System is basically related to the maintenance of any process equipment.

Question asked by process owner is “How do we identify need of cleaning of Process Equipment?

• Pressure drop is increased
• Temperature Profiles are not achieving (Inlet and Outlet temperature are not achieving)

Clean In Place system (CIP) works on the principle of pressure drop.

Platex®India CIP System has designed to set Inlet and outlet pressure or required pressure drop on control panel, which will give benefit of ensuring 100% cleaning of the equipment.

Operating Principle of CIP System

• Isolate the process equipment to be cleaned (Heat Exchanger, Reactor, etc.) to be cleaned
• Connect hose pipe to respective Heat Exchanger/ Reactor/ Process Vessels/etc.
• Mix CIP Chemical and Water in the tank, Open Bypass valves
• Check power supply and Start the Control Panel
• Set temperature for cleaning solution as per Platex®India Guidelines and application
• Start Electrical Heater (Individual Push up Button on Panel)
• Start Pump for bypass circulation
• Close Bypass Valves and open circulation vales after hooter noise
• Set pressure drop to be achieved*
• Start the pump for forced circulation through the process equipment and wait for hooter sound. (Hooter will give a signal once set pressure drop is achieved)
• Change the flow to reverse cleaning mode for ensuring both inlet and outlet cleaning thoroughly for 15-30minutes as per Platex®India guidelines.
• Drain the mixture and collect all the scaled particles in the filter mounted at bottom
• Fill the tank with plain water and set 50Deg. C Temperature in the panel and circulate in the process equipment for 15-30minutes for sanitization of PHE and ensuring removal of all the chemical residue.
• Dismantle the system from the process equipment and drain the water, make sure the system is drained thoroughly and clean the strainers.
• Do not OFF the Electrical Heater because CIP solution is in re-circulation Mode so any drop in temperature of solution will maintained by electrical heater. So, it will not only maintain the temp. but also avoid the overshoot of temperature.